Your Data Partner for Industry 4.0
By unifying operational data—from IoT sensors on the factory floor to transaction data residing in IT systems—Logesys helps manufacturers minimize waste, protect margins, and accelerate smarter decision-making.
Engineering Superior Efficiency and Growth in Manufacturing
Factories generate more data than ever before—sensor readings from equipment, quality checks on every unit, procurement records, and supply chain movement. Yet for many manufacturers, this information remains scattered, outdated, or locked in legacy systems. The result is fragmented visibility: decisions are delayed, downtime goes unpredicted, and cost leaks persist across the value chain.
The real challenge is not capturing more data but connecting it. Manufacturers need a single, modernized backbone where plant-floor insights, supply chain signals, and enterprise systems converge into one unified view. Without it, operational agility remains out of reach, and profitability continues to erode.
This is where Logesys makes the difference. By modernizing manufacturing data environments and applying AI-driven intelligence, we unify silos into a living, intelligent ecosystem. From predictive maintenance and digital twins to demand sensing and resource optimization, we help manufacturers move beyond static reporting—giving them the foresight to prevent issues, the agility to adapt quickly, and the intelligence to scale profitably.
Our Core Competencies
We don’t stop at fixing problems. Our expertise lies in modernizing the foundations of your manufacturing ecosystem—embedding intelligence, agility, and resilience that translate into lasting business value across every function.
Production & Quality Excellence
We redefine the standards of output by engineering processes that maximize product quality and minimize waste from the very start.
- Boost Yield and Throughput: Implement strategies to increase the percentage of flawless products and the overall number of units produced per hour.
- Eliminate Defects at the Source: Analyze defect types and frequencies to pinpoint root causes, drastically lowering the defect rate and rework costs.
- Ensure First-Pass Success: Optimize production lines to achieve a higher First Pass Yield, ensuring products meet all specifications without needing costly corrections.
Operational & Equipment Efficiency
We transform your operational assets into high-performance engines, ensuring every piece of equipment and every minute of labor contributes to peak productivity.
- Maximize Overall Equipment Effectiveness (OEE): Fine-tune your machinery to achieve maximum uptime, optimal performance, and superior quality.
- Minimize Downtime: Reduce the total time your machinery is non-operational, improving reliability and ensuring your production schedule stays on track.
- Streamline Production Cycles: Reduce the total time required to produce a single unit, accelerating output and improving on-time delivery to customers.
Strategic Cost Management
We provide the visibility and control needed to turn your cost centers into profit drivers, directly impacting your bottom line.
- Lower Production Costs: Optimize material, labor, and energy expenses to reduce the overall cost per unit without compromising on quality.
- Reduce Rework and Rejection Costs: Identify and mitigate factors that lead to rejected parts, saving significant resources and improving efficiency.
- Improve Profitability: Increase your revenue-to-manufacturing cost ratio by making smarter, data-backed decisions across your entire operation.
Inventory & Supply Chain Agility
We turn your supply chain into a lean, agile system that anticipates demand and responds to market changes with speed and precision.
- Optimize Inventory Turnover: Ensure inventory is used and replenished efficiently, reducing carrying costs and the risk of obsolescence.
- Enhance On-Time Delivery: Improve your perfect order percentage by optimizing order fulfillment, ensuring customers receive the right product at the right time.
- Improve Fill Rate: Increase the percentage of customer demand met by available inventory, boosting satisfaction and sales.
Proactive Maintenance & Procurement
We build intelligence into your support functions, moving from reactive maintenance to proactive reliability and from reactive purchasing to strategic supplier partnerships.
- Boost Equipment Reliability: Use metrics like Mean Time Between Failures (MTBF) to predict and prevent equipment failures before they happen.
- Improve Supplier Performance: Analyze supplier quality and lead times to make data-driven purchasing decisions, ensuring a reliable and high-quality supply of materials.
- Reduce Lead Times: Optimize your supply chain from end-to-end, reducing the time from order placement to final product delivery.
Profitability & Value Chain Transparency
We help you connect every transaction across your multi-tiered value chain, revealing hidden profitability from initial production to final sale.
- Trace End-to-End Profitability: Gain a clear view of true profit by tracing costs from raw material to final sale, providing visibility often lost in complex supply chains.
- Optimize Internal Transactions: Identify and mitigate margin erosion by analyzing the profitability of internal transfers and inter-company transactions.
- Align Pricing Strategy: Align your pricing with the actual profitability of each product and channel, ensuring every sale contributes to your bottom line.
Driving Manufacturing Efficiency with Smart Data
Data Engineering
The Foundation for Smart Manufacturing
We help manufacturers unify scattered operational data from IoT sensors on the shop floor, SCADA systems, and the broader supply chain. This creates a single source of truth for smarter decision-making, from production to delivery.
Data Visualization
The Dashboard for Your Operations
Our custom dashboards and reports transform complex manufacturing data into clear, actionable insights. Get real-time visibility into OEE (Overall Equipment Effectiveness), inventory levels, and production throughput to streamline operations and cut costs
Data Science
Predicting Tomorrow, Today
Our AI models analyze sensor data to predict equipment failure, minimizing unplanned downtime. Our ML models optimize production schedules and forecast demand, ensuring you produce what’s needed, when it’s needed, to maximize output and reduce waste.
Digitization
Moving Beyond the Paper Trail
We help you move beyond cumbersome manual processes. By transforming paperwork-heavy systems with modern data management and process automation, we free your team from tedious data entry to focus on high-value tasks like quality control and continuous improvement.
Success Snapshot
Mission-Critical PCBA Manufacturing
Logesys transformed a well-known PCBA manufacturer’s fragmented, manual reporting into a centralized, automated, and insight-driven architecture for mission-critical production work.
- Unified Visibility: Centralized data from multiple units for a single source of truth.
- Real-Time Insights: Transitioned from delayed reports to live “Production Cockpit” dashboards, reducing data latency by over 80%.
- Automated Workflows: Eliminated manual MIS, reducing reporting effort by over 75% and enhancing pipeline reliability.
- Enhanced Operational Agility: Enabled up to 30% faster decision-making by providing immediate access to critical production data.